Field math, done for you.
Free calculators and references built by and for polyurea applicators: material and sets, dew point and spray window, bid pricing, ratio checks, unit conversions, a pre-spray checklist and a glossary.
Coverage & material calculator
How many gallons and sets for an area at a target thickness. One gallon of 100%-solids material covers 1,604 sq ft at 1 mil.
Theoretical math. Profile, texture, wind, edges and gun technique change real-world yield — log your actual numbers and adjust the waste factor.
Dew point & spray window
Condensation you can’t see kills adhesion. Most specs want the surface at least 5 °F (3 °C) above the dew point.
- Dew point
- —
- Minimum surface temp
- —
Bid builder
Build a price from your real costs and the margin you need — then see what it works out to per square foot.
Margin is calculated on the selling price (price = cost ÷ (1 − margin)), not as a markup on cost.
Ratio check
Shoot A and B separately into containers (with the gun’s ratio-check setup), then enter what you caught. Weigh it if you can — it’s more accurate.
Unit converter
Type in any box — the rest update. Handy when a data sheet and a spec don’t speak the same units.
Pre-spray checklist
Tick it off on your phone at the job. Your checks are saved on this device; print a clean copy for the truck.
Substrate
Conditions
Equipment
Safety
Polyurea glossary
The words you’ll hear on job sites and data sheets, in plain English.
- A-side
- The isocyanate component. In aromatic polyurea it is usually an MDI-based prepolymer. Moisture-sensitive — keep it sealed and dry.
- Adhesion (pull-off) test
- Gluing a dolly to the cured coating and pulling it off with a calibrated tester (ASTM D4541 for metal, D7234 for concrete) to measure bond strength.
- Aliphatic
- Isocyanate chemistry that holds its color and gloss in sunlight. Costs more; usually used as a topcoat.
- Amine
- The reactive groups on the B-side resins and chain extenders that react with isocyanate to form urea.
- Aromatic
- MDI-based chemistry. Strong and economical, but it darkens and chalks in UV.
- B-side
- The resin component — amine-terminated resins plus chain extenders, pigments and additives. Pure polyurea uses amines only; hybrids add polyols.
- Blister
- A raised bubble under or in the film, often from moisture or outgassing from the substrate.
- Chain extender
- A small diamine molecule in the B-side that controls hardness and reaction speed.
- CSP
- Concrete Surface Profile, ICRI’s 1–10 scale (Guideline 310.2R) describing how rough prepared concrete is.
- Delamination
- Loss of bond between the coating and the substrate, or between coats. Almost always a prep, moisture or recoat-window issue.
- Desiccant dryer
- A cartridge on the drum vent that dries incoming air so the isocyanate doesn’t react with humidity and crystallize.
- Dew point
- The temperature at which moisture condenses out of the air. Surfaces near or below it are wet even when they look dry.
- DFT
- Dry film thickness — how thick the cured coating is, usually in mils.
- Dynamic pressure
- Pressure while the gun is spraying. Compare A and B — a big gap points to a restriction or feed problem.
- Elongation
- How far the coating stretches before breaking, as a percent (ASTM D412). High elongation = crack bridging.
- Gel time
- Seconds from mixing until the material stops flowing. Spray polyurea gels in seconds.
- Heated hose
- An insulated hose bundle with a heating element that keeps both sides at temperature all the way to the gun.
- Hybrid polyurea
- A system whose B-side blends amines with polyols, making a polyurea/polyurethane film. Cheaper and forgiving; different performance than pure.
- Impingement mixing
- High-pressure streams of A and B colliding in the gun’s mix chamber. It’s how fast-set materials mix without a static mixer.
- Isocyanate
- The reactive chemistry of the A-side (NCO groups). A respiratory and skin sensitizer — the reason for supplied air and full PPE when spraying.
- Mil
- One thousandth of an inch (0.001 in = 25.4 µm). A credit card is about 30 mils.
- Mix chamber
- The small part inside the gun where A and B meet. Its size sets output and pattern.
- MVER
- Moisture vapor emission rate from concrete, measured with the calcium chloride test (ASTM F1869), in lb/1,000 sq ft/24 h.
- Off-ratio
- A:B mixing that strays from the specified ratio. Too much B tends to be soft and sticky; too much A can be brittle.
- Outgassing
- Air and vapor escaping a porous substrate as it warms, causing pinholes and bubbles. Prime, and spray when the slab is cooling.
- Pinholes
- Tiny holes through the film, usually from outgassing or a contaminated surface.
- Plural-component
- Any system where two (or more) components are metered and mixed at the gun rather than in a pail.
- Polyaspartic
- An aliphatic polyurea made with polyaspartic ester amines, so it cures in minutes instead of seconds and can be rolled.
- Polyurethane
- Coatings formed from isocyanates reacting with polyols (alcohols). Slower and more moisture-sensitive than polyurea.
- Primer
- A first coat that seals and bonds to the substrate — critical on concrete to stop outgassing and improve adhesion.
- Proportioner
- The machine (often called a reactor) that heats both components and pumps them at a fixed ratio and pressure.
- Purge
- How the gun clears mixed material from its chamber: with air (air-purge) or a rod (mechanical purge).
- Ratio check
- Spraying A and B separately into containers to verify the machine is delivering the right ratio.
- Recoat window
- How long you have to apply the next coat so it bonds chemically without sanding or priming.
- Relative humidity
- Moisture in the air as a percent of the maximum it could hold at that temperature.
- Secondary containment
- A lined area around tanks that holds spills and leaks. In the U.S., oil storage falls under EPA SPCC rules (40 CFR 112).
- Shore hardness
- Durometer reading (ASTM D2240). Shore A for rubbery films, Shore D for harder ones.
- Side seals
- Seals on each side of the mix chamber that keep A and B separated until mixing. A common wear part.
- Static pressure
- Pressure with the gun trigger released. Should be stable and roughly balanced between A and B.
- Substrate
- Whatever you’re coating — concrete, steel, wood, foam, existing coatings.
- Tack-free time
- When the surface stops feeling sticky to a light touch.
- Tear strength
- Resistance to a tear propagating once started (ASTM D624), in pounds per linear inch (pli).
- Tensile strength
- Force needed to pull the film apart (ASTM D412), in psi.
- Topcoat
- A final coat — often aliphatic polyurea or polyaspartic — for UV stability, color, gloss or chemical resistance.
- Transfer pump
- The pump that feeds material from drums to the proportioner.
- Volume solids
- The share of a coating that remains as film after curing. Most spray polyurea is close to 100%.
No terms match. Ask the forum — someone knows.
Standards & test methods
The methods you’ll see cited on polyurea data sheets and specs. Always use the current edition named in your project spec.
| Standard | What it covers | Why you care |
|---|---|---|
| ASTM D412 | Tensile strength and elongation of elastomers | The headline strength and stretch numbers on every TDS |
| ASTM D624 | Tear strength | Resistance to gouges spreading — bedliners, roofs, linings |
| ASTM D2240 | Durometer (Shore A / D) hardness | How hard or rubbery the film is |
| ASTM D4541 | Pull-off adhesion with portable testers | Proving bond on steel and other substrates |
| ASTM D7234 | Pull-off adhesion on concrete | Proving bond on concrete floors, decks, containment |
| ASTM D4060 | Taber abrasion resistance | Comparing wear resistance between products |
| ASTM D570 | Water absorption | Immersion and below-grade suitability |
| ASTM E96 | Water vapor transmission | Vapor barrier vs. breathable systems |
| ASTM D4263 | Plastic sheet test for moisture in concrete | Quick qualitative moisture check |
| ASTM F1869 | Calcium chloride MVER test | Quantified moisture emission from slabs |
| ASTM F2170 | In-situ relative humidity probes in concrete | The most reliable slab moisture method |
| ASTM D7091 | Nondestructive dry film thickness on metal | Verifying mils on steel |
| ASTM B117 | Salt spray (fog) exposure | Corrosion performance claims |
| ASTM G154 | Fluorescent UV exposure (QUV) | Color and gloss retention claims |
| ICRI 310.2R | Concrete surface profiles CSP 1–10 | Specifying and checking concrete prep |
| SSPC-SP 10 / NACE No. 2 | Near-white metal blast cleaning | Common steel prep spec for linings |
| SSPC-SP 13 / NACE No. 6 | Surface preparation of concrete | Industry concrete prep requirements |
| NSF/ANSI/CAN 61 | Drinking water system components | Required for potable water tanks and pipe |