Applicator spraying a wall with a heated hose and gun
Applicator toolbox

Field math, done for you.

Free calculators and references built by and for polyurea applicators: material and sets, dew point and spray window, bid pricing, ratio checks, unit conversions, a pre-spray checklist and a glossary.

Coverage & material calculator

How many gallons and sets for an area at a target thickness. One gallon of 100%-solids material covers 1,604 sq ft at 1 mil.

—gallons needed (A+B)
—sets to order
—gallons each side (1:1)
—sq ft per gallon at this build
—gallons left over
—material cost

Theoretical math. Profile, texture, wind, edges and gun technique change real-world yield — log your actual numbers and adjust the waste factor.

Dew point & spray window

Condensation you can’t see kills adhesion. Most specs want the surface at least 5 °F (3 °C) above the dew point.

—above dew point
—
Dew point
—
Minimum surface temp
—

Bid builder

Build a price from your real costs and the margin you need — then see what it works out to per square foot.

Bid price——
Materials—
Labor—
Mobilization—
Overhead—
Profit—

Margin is calculated on the selling price (price = cost ÷ (1 − margin)), not as a markup on cost.

Ratio check

Shoot A and B separately into containers (with the gun’s ratio-check setup), then enter what you caught. Weigh it if you can — it’s more accurate.

— actual A : B by volume —

Unit converter

Type in any box — the rest update. Handy when a data sheet and a spec don’t speak the same units.

Thickness
Temperature
Pressure
Area
Volume

Pre-spray checklist

Tick it off on your phone at the job. Your checks are saved on this device; print a clean copy for the truck.

0/0

Substrate

Conditions

Equipment

Safety

Polyurea glossary

The words you’ll hear on job sites and data sheets, in plain English.

A-side
The isocyanate component. In aromatic polyurea it is usually an MDI-based prepolymer. Moisture-sensitive — keep it sealed and dry.
Adhesion (pull-off) test
Gluing a dolly to the cured coating and pulling it off with a calibrated tester (ASTM D4541 for metal, D7234 for concrete) to measure bond strength.
Aliphatic
Isocyanate chemistry that holds its color and gloss in sunlight. Costs more; usually used as a topcoat.
Amine
The reactive groups on the B-side resins and chain extenders that react with isocyanate to form urea.
Aromatic
MDI-based chemistry. Strong and economical, but it darkens and chalks in UV.
B-side
The resin component — amine-terminated resins plus chain extenders, pigments and additives. Pure polyurea uses amines only; hybrids add polyols.
Blister
A raised bubble under or in the film, often from moisture or outgassing from the substrate.
Chain extender
A small diamine molecule in the B-side that controls hardness and reaction speed.
CSP
Concrete Surface Profile, ICRI’s 1–10 scale (Guideline 310.2R) describing how rough prepared concrete is.
Delamination
Loss of bond between the coating and the substrate, or between coats. Almost always a prep, moisture or recoat-window issue.
Desiccant dryer
A cartridge on the drum vent that dries incoming air so the isocyanate doesn’t react with humidity and crystallize.
Dew point
The temperature at which moisture condenses out of the air. Surfaces near or below it are wet even when they look dry.
DFT
Dry film thickness — how thick the cured coating is, usually in mils.
Dynamic pressure
Pressure while the gun is spraying. Compare A and B — a big gap points to a restriction or feed problem.
Elongation
How far the coating stretches before breaking, as a percent (ASTM D412). High elongation = crack bridging.
Gel time
Seconds from mixing until the material stops flowing. Spray polyurea gels in seconds.
Heated hose
An insulated hose bundle with a heating element that keeps both sides at temperature all the way to the gun.
Hybrid polyurea
A system whose B-side blends amines with polyols, making a polyurea/polyurethane film. Cheaper and forgiving; different performance than pure.
Impingement mixing
High-pressure streams of A and B colliding in the gun’s mix chamber. It’s how fast-set materials mix without a static mixer.
Isocyanate
The reactive chemistry of the A-side (NCO groups). A respiratory and skin sensitizer — the reason for supplied air and full PPE when spraying.
Mil
One thousandth of an inch (0.001 in = 25.4 µm). A credit card is about 30 mils.
Mix chamber
The small part inside the gun where A and B meet. Its size sets output and pattern.
MVER
Moisture vapor emission rate from concrete, measured with the calcium chloride test (ASTM F1869), in lb/1,000 sq ft/24 h.
Off-ratio
A:B mixing that strays from the specified ratio. Too much B tends to be soft and sticky; too much A can be brittle.
Outgassing
Air and vapor escaping a porous substrate as it warms, causing pinholes and bubbles. Prime, and spray when the slab is cooling.
Pinholes
Tiny holes through the film, usually from outgassing or a contaminated surface.
Plural-component
Any system where two (or more) components are metered and mixed at the gun rather than in a pail.
Polyaspartic
An aliphatic polyurea made with polyaspartic ester amines, so it cures in minutes instead of seconds and can be rolled.
Polyurethane
Coatings formed from isocyanates reacting with polyols (alcohols). Slower and more moisture-sensitive than polyurea.
Primer
A first coat that seals and bonds to the substrate — critical on concrete to stop outgassing and improve adhesion.
Proportioner
The machine (often called a reactor) that heats both components and pumps them at a fixed ratio and pressure.
Purge
How the gun clears mixed material from its chamber: with air (air-purge) or a rod (mechanical purge).
Ratio check
Spraying A and B separately into containers to verify the machine is delivering the right ratio.
Recoat window
How long you have to apply the next coat so it bonds chemically without sanding or priming.
Relative humidity
Moisture in the air as a percent of the maximum it could hold at that temperature.
Secondary containment
A lined area around tanks that holds spills and leaks. In the U.S., oil storage falls under EPA SPCC rules (40 CFR 112).
Shore hardness
Durometer reading (ASTM D2240). Shore A for rubbery films, Shore D for harder ones.
Side seals
Seals on each side of the mix chamber that keep A and B separated until mixing. A common wear part.
Static pressure
Pressure with the gun trigger released. Should be stable and roughly balanced between A and B.
Substrate
Whatever you’re coating — concrete, steel, wood, foam, existing coatings.
Tack-free time
When the surface stops feeling sticky to a light touch.
Tear strength
Resistance to a tear propagating once started (ASTM D624), in pounds per linear inch (pli).
Tensile strength
Force needed to pull the film apart (ASTM D412), in psi.
Topcoat
A final coat — often aliphatic polyurea or polyaspartic — for UV stability, color, gloss or chemical resistance.
Transfer pump
The pump that feeds material from drums to the proportioner.
Volume solids
The share of a coating that remains as film after curing. Most spray polyurea is close to 100%.

Standards & test methods

The methods you’ll see cited on polyurea data sheets and specs. Always use the current edition named in your project spec.

StandardWhat it coversWhy you care
ASTM D412Tensile strength and elongation of elastomersThe headline strength and stretch numbers on every TDS
ASTM D624Tear strengthResistance to gouges spreading — bedliners, roofs, linings
ASTM D2240Durometer (Shore A / D) hardnessHow hard or rubbery the film is
ASTM D4541Pull-off adhesion with portable testersProving bond on steel and other substrates
ASTM D7234Pull-off adhesion on concreteProving bond on concrete floors, decks, containment
ASTM D4060Taber abrasion resistanceComparing wear resistance between products
ASTM D570Water absorptionImmersion and below-grade suitability
ASTM E96Water vapor transmissionVapor barrier vs. breathable systems
ASTM D4263Plastic sheet test for moisture in concreteQuick qualitative moisture check
ASTM F1869Calcium chloride MVER testQuantified moisture emission from slabs
ASTM F2170In-situ relative humidity probes in concreteThe most reliable slab moisture method
ASTM D7091Nondestructive dry film thickness on metalVerifying mils on steel
ASTM B117Salt spray (fog) exposureCorrosion performance claims
ASTM G154Fluorescent UV exposure (QUV)Color and gloss retention claims
ICRI 310.2RConcrete surface profiles CSP 1–10Specifying and checking concrete prep
SSPC-SP 10 / NACE No. 2Near-white metal blast cleaningCommon steel prep spec for linings
SSPC-SP 13 / NACE No. 6Surface preparation of concreteIndustry concrete prep requirements
NSF/ANSI/CAN 61Drinking water system componentsRequired for potable water tanks and pipe